Item

Main Specification

1

Yarn ends: 1,400, customizable

2

Spindle: Ø16 mm × 540 mm steel rod with screw

3

Pitch: 400 mm in the vertical direction

4

4 rows, customizable

5

5 levels, swivel type and zigzag orientation

6.1

Mechanical tensioners, customized to suit a tension range of 10–50 g

6.2

Optional electromagnetic tensioners, suitable for a tension range of 10–50 g

7

Automatic yarn-stop system made of special AlSiC, with an indicator light fixed in front of each level

8

Static eliminator system with stable performance

9

Yarn guide made of special AlSiC

10

Horizontal-type spindle positioning pin

11

Working route: The distance between the tensioner frame and spindle door can be adjusted using a handwheel, facilitating yarn connection

12

Surface treatment: Plastic spraying after derusting by shot-blasting machine

13

Welding procedure: Automatic arc welding by welding robot

14

Seamless construction and welding, ensuring a firm and stable structure, high precision, and an attractive overall appearance

Item

Main Specification

1

Working width: 1,780 mm

2

Main structure: 2 yarn godet rollers and 1 rubber roller. The yarn godet rollers are anodized and equipped with pneumatic disc brakes to ensure synchronous running

3

Metal rollers driven by FUJI motors

4

Yarn-guiding board with imported aluminum oxide magnetic eyes positioned in front of the godet rollers

5

Main bearings: Japanese FYH/NSK

Item

Main Specification

1

6 yarn-splitting rollers with ceramic coating, providing smooth surfaces and improved wear resistance. The rollers rotate during operation

2

Cooling water tank: 1.5 HP air-conditioning system with circulating cooling water. Water temperature is adjustable, and the tank surface is insulated

3

Layered reed with handwheel for raising and lowering

4

Aluminum-alloy footboard that can be turned forward and backward for easy operation; similar structure to Tsudakoma

5

6 cooling-water connections with a water collection pan underneath

6

Main principle: Single-dip, dual-pressure system controlled pneumatically

7

Constant-tension control by setting A elongation and B elongation

8

Immersion roller: Normal working pressure of 3.5 kg; vertically adjustable for easy cleaning

9

Squeezing roller: Normal working pressure of 4 kg; can be lifted and locked

10

Bath device positioned above the squeezing roller. The bath starts when the machine runs slowly, stops when it runs at high speed, and is steam-cleaned when the machine stops

11

Sizing box with automatic sizing-chemical level detection and a low-level alarm

12

Cubic sizing tank with automatic sizing-chemical circulation, temperature sensor, sizing-chemical detection, and automatic sizing-percentage measurement

13

Safety protection: Safety handrail

14

Automatic lubrication system

15

Main bearings: Japanese NSK/FYH

Item

Main Specification

1

3 drying chambers, each 4 m long and 2.3 m wide

2

Steam heating through radiators

3

Radiator quantity: 4 + 4 + 3

4

Steam pressure: Maximum 0.8 MPa. Steam inlet positioned between drying chambers 1 and 2

5

Both sides of each drying chamber are equipped with circulating fans driven by a 5.5 kW variable-frequency motor through a drive shaft

6

1 exhaust fan installed on the left or right side according to workshop conditions, driven by a 3 kW motor

7

All radiators are covered with an insulating layer; similar structure to Tsudakoma

8

Anti-slip footboards, 400 mm wide, on both sides

9

Steam pipe: DN50, installed inside the right side of the drying chamber

10

Drain valves: Japanese VENN, DN25, 1 MPa, 8 pieces

11

Pressure-reducing valve: Japanese YOSHITAKE, DN50, 1 piece, 1 MPa

12

Safety valves: 3 pieces, set at 0.8 MPa

Item

Main Specification

1

7 drying cylinders, Ø800 mm, made of 10 mm-thick stainless steel, Teflon-coated and driven by positive sprockets. Bearing blocks on both sides feature oil pockets to keep the bearings lubricated

2

Cylinder heating by steam

3

Braking device: Pneumatic disc brake

4

Waxing device positioned between the cylinder and cooling chamber, with adjustable speed and height, heated by steam

5

Constant-tension control: Each tension roller at the front and rear of the cylinders is equipped with a tension sensor for automatic constant-tension control

6

Straight reed between the cylinders and drying chamber, driven by a variable-frequency motor

7

Cylinders driven by 7 motors

8

Drain valves: Japanese VENN, 7 pieces, DN25, 1 MPa

9

Pressure-reducing valve: Japanese YOSHITAKE, DN50, 1 piece, 1 MPa

10

Safety valve: Japanese brand, 1 piece, DN25

11

Pneumatic valves: Japanese SMC, 7 pieces

12

Main bearings: Japanese NSK/FYH

13

Steam pipes: SUS304 stainless steel, 1 inch, 14 pieces

14

Rotary joints: 7 pieces

15

Temperature sensors: 7 pieces, with individual temperature-control feedback

16

Wallboard: No. 45 steel, 40 mm thick, finish-machined by machining center

17

Footboards and safety rails: Anti-slip footboards, 430 mm wide, at the front and rear; 250 mm wide at the left and right sides

Item

Main Specification

1

Cooling system: 5 HP MEDIA air-conditioning unit

2

Yarn-break detector: Automatic electronic system with special sensors

3

Insulation: All radiators are covered with an insulating layer

Item

Main Specification

1

Working width: 1,780 mm; suitable for a pipe flange diameter of Ø1,000 mm

2

Maximum designed speed: 550 m/min; actual speed depends on yarn quality

3

Intelligent electromechanical integration: Machine actions controlled by Siemens S7-1200 PLC and a 12-inch WEINVIEW touchscreen. Process parameters, machine status, interlock protection, fault-memory alarms, remote control, and other functions are accessible through the screen

4

Motors: Japanese FUJI

5

Winding head: Ton-class integrated casting

6

Pressure roller: Rubber roller positioned above the yarn godet roller and driven by a pneumatic cylinder

7

Speed and length measurement: JTEKT encoder installed with the yarn godet roller

8

Static eliminator system: High-voltage discharge-type static elimination rod

9

1 set of 5 HP MEDIA air-conditioning system for beam cooling

10

Pneumatic warp-beam loading and unloading system

11

Reed device: Zigzag reed with positive motor drive. Reed density and working width are adjustable

12

Taper device between the reed and godet roller, adjusted by handwheel

13

Yarn-lifting roller behind the winding head, operated by pneumatic cylinder

14

Automatic lubrication system for regular oiling to extend bearing service life

15

Safety protection: Safety rail in front of the winding head and infrared photoelectric switch. The machine stops automatically when a person is detected during operation

16

Main drive and warp-beam opening/closing system: Similar structure to Tsudakoma, ensuring secure clamping and smooth opening and closing of the warp beam

17

Main bearings: Japanese FYH/NSK